Prototype construction in the transmission development
Your advantages of the ATESTEO prototype workshop services:
Failure analysis of the component, with photographic documentation
Further development and improvement of the prototype
Prototype workshop and installation
Prototype workshop concerns designing, constructing, and testing prototypes. Even in today’s digital age, prototype workshop during the development of the transmission and vehicle is indispensable in order to investigate and optimise components at an early stage. In the field of prototype workshop, ATESTEO offers automobile manufacturers and automotive suppliers the complete range of services, from testing, optimisation, and installation to the development and construction of new prototypes. The prototype-related services of ATESTEO also include reverse engineering with benchmarking.
Our services in prototype workshop
Precision, experience, and expertise are the values that underlie prototype workshop at ATESTEO. Among other things, about 15 prototypes are constructed annually and many more tested or optimised at ATESTEO. In multidisciplinary teams, but always with close cooperation with the subject matter experts from the drivetrain testing, testing equipment, construction, and engineering services departments, the experts in the ATESTEO prototype workshop department work on reliable, highly accurate, and high-quality prototypes. Everything is quickly available to customers — from a single service all the way to a complete solution — in various service packages.
Our service packages in prototype construction at a glance:
Service package 1: prototype workshop
Service package 2: prototype workshop with design
Service package 3: prototype workshop with design including analysis
You have questions about prototype construction at ATESTEO and would like to learn more about our services? Our experts are there to advise you.
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Service package 1: Prototype workshop
Installation, assembly, disassembly, and repair
Special designs and special constructions
Transmissions with high rotational speeds
Individual parts and components
Entire transmissions and gearboxes
Damage to ball bearings
Creation of photographic documentation
Failure and damage analysis
Support of customer´s prototype phase
Conducting crack measurements
Investigations of tooth patterns, contact patterns, and load carrying patterns
Hardness measurements of surfaces
3D measurement arm
Modification, disassembling, preparation of components for presentation
Fitting and mounting of special measurement technology and sensors for data acquisition
Service package 2: Prototype workshop with design
Services for testing transmissions on the ATESTEO test bench:
Construction and development of the adaptation transmission
Adaptation of the transmission to the requirements of the test bench such as, for example, flange profile, turndirection of gearbox (speed-adapting gearbox), and more
Reverse Engineering during ATESTEO prototype workshop
During reverse engineering, external components are translated into design drawings. Even if there is no CAD description available for the component, individual designs can be reconstructed in this manner. That means that missing or lost construction data can be recovered or re-established under certain circumstances.
Service package 3: Prototype workshop with design including analysis
Design, implementation, verification, and improvement of the prototype in cooperation with the customer:
Further development and improvement of the customer’s transmission or gearbox
Feasibility studies on developments and various designs